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Cut-off machine Qcut 500 A

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The universal wet cut-off machine Qcut 500 A meets the highest of demands on space available and possibilities for cutting with its innovative concept for design, construction and operation. The automatic horizontal table (X-axis) and cutting wheel movement (Y-axis) can reach up to 80 mm/ sec. through highly dynamic axis drives in rapidrun.

  • Parallel setting of the wheel guard during vertical cutting increases cutting capacity
  • Large front and hinged door with safety lock for access to the machine table
  • Longitudinal and cross T-slots on the machine table
  • Recirculating cooling and automatic central lubrication integrated into the robust aluminum body

Control

A wide range of cutting procedures is at your disposal for the very best cutting results. Through the combination of this unlimited range of positions, series cuts or differing cut sequences can be made into reality - all made possible by such a large variety of positions. The cutting process is rightly supported by controlled cut-off wheel revolutions. Control of the cutting speed and a soft start control serve additionally for an economical cutting feed. Manual control commands in the X-/Z-/Y-axes are also possible using an industrial joystick.

Types of cut

Travel and cutting wheel offer a wide-ranging repertoire of types of cut through different combinations. In addition to the linear diagonal cut, the layer and segment-cuts are recommended for gentle cuts. The layer-cut is well-suited for cutting taller and longer objects as well as solid material. The segment-cut is especially suitable for large objects and hard materials.

Operation

Touch-Screen display for the QATM-Software control is easy to read thanks to smart phone technology and even easier to operate. Compact program sequences are easy to compile and therefore enable automated, password-secured program sequences. Update and back-up possible via USB.

Cut optimization

In addition to the type of cut, variable pulse-cut feed can also be selected. Rhythmic pulsed feed ensures regular cooling and removal of cutting debris from the sample.

Remote maintenance

Using your existing broadband Internet connection, QATM provides an online fault diagnosis and operator support.

Laser alignment aid

With line laser you can display the scheduled cut on the sample. This helps to define the exact cutting position.

Product Advantages

  • Automatic horizontal movement (X-axis) - please note equipment variation
  • Vertical movement (Y-Axis)
  • Automatic cross feed of cutting wheel (Z-axis) - please note equipment variation
  • High dynamic drive up to 80 mm/sec.
  • Multi-position process MPP
     
  • Cutting force control
  • Variable pulse-cut feed
  • Variable speed
  • Incl. cutting wheel arbour with wear ring
  • Cutting chamber illumination with LED flex light
  • Manual control of all axis by joystick
  • Touch-screen display with QATM-software control
  • Optical menu navigation for drawing up precise program sequences with position steps and cutting modes
  • Storage of unlimited number of programs with password; update and backup via USB
  • Remote service/support is available via controller (ISDN connection with router on site required)
     
  • Sliding door with large window made of scratchproof safety glass
  • Solid aluminium case construction, powder coated
  • Side openings left and right for continuous parts
  • Large range of different clamping tools and systems available
Recirculation cooling unit

Recirculation cooling unit

  • integrated, mobile
  • multi-chamber filtration

Belt filter system 285

  • Tank: 285 ltr.
  • Filtering capacity: 100 ltr./min (referring emulsion)
  • Pump: 100 ltr./min
Recirculation cooling unit

Centrifugal Seperator

  • removes coolant mist
  • purifies the air and increases visibility
  • exhaust power 425 m3/h or 500 m3/h depending on power supply

Perfect cutting - Consumables by Qprep

Cutting is more reliable, safe and efficient when processed with the right ingredients: knowledge, care and the right choice of consumables and instruments.

Fast, Powerful, Flexible - Clamping devices by Qtools

Our innovative clamping devices are used to clamp workpieces securely and precisely to ensure exact cutting and grinding processes. There is a wide range of different clamping devices that have been developed for specific applications and workpiece sizes.

Features

Cutting wheelup to ø 508 mm/20"
Max. cutting capacityø 190 mm
Wheel flange sizeø 32/40 mm
X-axis automatic420 mm
Y-axis automatic280 mm
Z-axis automatic (option)200 mm
Precision Z-axis0.1 mm
Table with Z-axis WxD550 x 500 mm, stainless
Table without Z-axis WxD700 x 500 mm, stainless
T-slot12 mm
Speedvariable 1000-2800 /1000-2400 rpm
Connection power30 KVA
Drive power (main drive)15 kW, S1 operation
W x H x D1300 x 1820 x 1250 mm
Weight~ 1000 kg (depends on equipment)

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