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Fully Automated Macro Hardness Tester Qness 250 / Qness 750 / Qness 3000 A+ EVO

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A and A+ models of the Qness 250/750/3000 EVO hardness tester series are the pinnacle of automated hardness testing.

Due to the fully automated 3-axis-control samples with different test heights can be tested. Samples can be clamped safely with up to 3.200 kg by the powerful asynchronous motor of the Z-axis.

 

Product Advantages

  • Highly precise test head control by asynchronous motor
  • Automatic XYZ test progression for different sample heights
  • Base cabinet and safety fully integrated into machine design
  • Maximum clamping safety due to fix or swiveling downholder
  • Excellent image quality
  • Qpix Control2 Software with intuitive 3D control elements
  • Variant A+ only: Sample image camera with automatic image acquisition

Xled Brinell Evaluation Lenses

XLED illumination modules revolutionize the analysis of Brinell indentations. Due to beading on commercially available lenses, soft Brinell indentations in particular can be subject to imprecise gauging results. In contrast, XLED lenses guarantee precise and repeatable measurements, regardless of material type and hardness, due to direct and wide-extension illumination.

Excellent image quality

The optics system of the new hardness tester series EVO has been completely redeveloped. It was built on site in the cleanroom at the QATM plant and benefits from the company’s comprehensive expertise. All hardness testers of the new series share one universal microscope system covering all the necessary visual ranges between 0.1 mm and 8 mm in maximum clarity and contrast. The QATM system guarantees uniform illumination across the entire image, regardless of the degree of magnification, and without dark edges.

Ethernet industrial color camera

High-quality CMOS 5-megapixel cameras with Ethernet data transfer define the current industrial standard. Unlike other camera systems, a far higher transmission stability is possible here. Additionally, the PC and hardness tester can be set up remotely at great distances from each other. This is ideal in manufacturing environments in which the control infrastructure is installed in external switch cabinets.

 

Brinell
DIN EN ISO 6506, ASTM E-10

  • HBW 1/1
  • HBW 1/2.5
  • HBW 1/5
  • HBW 1/10
  • HBW 1/30
  • HBW 2.5/6.25
  • HBW 2.5/15.6
  • HBW 2.5/31.25
  • HBW 2.5/62.5
  • HBW 2.5/187.5
  • HBW 5/25
  • HBW 5/62,5
  • HBW 5/125
  • HBW 5/250
  • HBW 5/750
  • HBW 10/100
  • HBW 10/250
  • HBW 10/500
  • HBW 10/1000
  • HBW 10/1500
  • HBW 10/3000
  • HBT*

 

Rockwell
DIN EN ISO 6508, ASTM E-18

  • HRA - HRV
  • HR15-N/T/W/X/Y
  • HR30-N/T/W/X/Y
  • HR45-N/T/W/X/Y

 

Vickers
DIN EN ISO 6507, ASTM E-384, ASTM E-92

  • HV 0.3
  • HV 0.5
  • HV 1
  • HV 2
  • HV 3
  • HV 5
  • HV 10
  • HV 20
  • HV 30
  • HV 50
  • HV 60
  • HV 100
  • HV 120
  • HVT*

 

Knoop
DIN EN ISO 4545, ASTM E-384, ASTM E92

  • HK 0.3
  • HK 0.5
  • HK 1
  • HK 2

 

Plastics
DIN EN ISO 6507, ASTM E-92, ASTM E-384

  • 49.03 N
  • 132.9 N
  • 357.9 N
  • 961 N

 

Carbon testing

  • DIN 51917 (optional)

Integrated conversions
DIN EN ISO 18265, DIN EN ISO 50150, ASTM E-140

* not according to standards

IoT - Internet of things The platform for remote access to your devices

All QATM hardness testers with QpixControl2 and QpixT2 software seamlessly integrate into the Verder Scientific IoT platform, providing enhanced functionality and seamless connectivity.

  • Real-time Monitoring: Monitor your machinery in real time, from anywhere in the world. This data-driven approach empowers you to make informed decisions with ease.
  • Live Notifications: Be ahead of the curve with immediate alerts and updates. Real-time notifications ensure you stay informed about your equipment's performance, leading to proactive maintenance.
  • Effortless Backup: Simplify your data protection. Whether you need to back up a single device or an entire fleet, our platform streamlines the process, minimizing downtime and data loss.
  • Automatic & Free Software Updates: Bid farewell to manual updates! Verder Scientific IoT ensures your customers' machines are consistently equipped with the latest software, optimizing performance and reliability.

Fully Automated Macro Hardness Tester A+ EVO Simple and reliable

Sample Image Camera

Ultimate ease of use with 5 megapixel colour camera for recording the entire sample for a perfect overview and documentation in the protocol. As standard, hardness tester versions CA+ and A+ record the entire table surface as sample image.

Edge Recognition

Edge recognition involves automatic adaption of test row starting points to the sample edge when using project and sample templates. The module significantly increases the degree of automation and is an ideal add-on to the serially provided Auto- Snap function. 

Faster Test Method Change-Over 8-position tool changer

The easy way to serve universal applications: The sophisticated tool-changer concept with a rotational axis angle of 15° provides space for 8 tools in a uniquely compact unit. Downholder elements with a closed shape on three sides guarantee secure workpiece clamping around the test point – even for small test pieces.

Fully automated 3-Axis Control

Fully automatic and robust XY slide with high-precision positioning drive. Dynamic joystick to control all 3 axes (XYZ). Usable support surface 450 x 300 mm or, on request, larger travels and test tables available.

Different Test Heights

For each XY test point position the Z height can be individually selected. During automatic testing, the machine changes between specimens of different height or different test levels safely and fully automatically. Thanks to the innovative CAS technology, the unit is protected against collisions. When testing clamped samples, the patented QATM “workpiece recognition” reduces the approach speed of the test head automatically via sensor detection (preserves machine and sample).

Maximum Clamping Safety

High-performance induction motor in the A/A+ version facilitates a workpiece clamping force of up to 3.200 kg. Clamping power is adapted to the test method and is automatically set to be greater than the test force. Operators do not need to set levels and can rely on the hardness tester to guarantee safe, optimized adaption.

Electric Swiveling Downholder

Qness 250 A/A+ EVO-Version only: For hardness tests according to Rockwell or Brinell, parts securely fixed with the downholder are indispensable. For general processes, such as edge recognition or during the programming of test samples, however, the downholder is not required. Hence, the downholder clamp can be swivelled in or out by motor in a matter of seconds between different processes in the innovative EVO system. This improves operating convenience and further reduces cycle times.

Identical Sample Tests

An entire range of relevant data, such as test patterns, test methods and user fields can be activated via pre-defined sample magazines. QATM can provide the most suitable clamping setup, matrices and cassette systems for every requirement.

Customer-specific sample holder

Identical samples can be set up in the software in scale as a 3D model.

CAS Technology

Innovative Collision Avoiding System (CAS) technology protects the mechanical parts in the device using predictive 3D motion calculations to visualize the effects of collisions and operation errors.

Intelligent data exchange solutions today.  Equipped For Today And Tomorrow

Qconnect is the interface in QATM Qpix Control2 software, providing customers with a full portfolio of inter-device connectivity - from serial production, open XML interfaces (bi-directional) and pre-specified plug-in solutions, such as the QDAS Plug-In+, through to customer-specific connectivity solutions implemented completely by QATM. We have a professional solution for every applicational requirement.

Available functionalities & formats: 
REPORT, PRINT, PDF, XML IE, CSV, TXT, WORD, EXCEL, AUTO EXPORTER, MAIL, Q-DAS, AMS IE, IOT, LIMS, OPCUA, PCI IE (ERP, BABTEC, ORACLE, SAP)

Test Piece Clamping And Sample Holder Recognition

Switchable industrial magnets enable power- and time-saving loading and unloading of the test system and, at the same time, guarantee a secure hold during the test. In addition, all QATM fixtures can be equipped with a sample holder recognition: via integrated sensors, the fixture is automatically recognized by the testing device and only the appropriate test programs are loaded.

Customized Solutions In Large Format

Individual planning and professional project handling

Swivelling Test Piece Support

The swivelling test piece support permits testing of samples even if the testing surface is not parallel to the support surface.

Fully Automated Macro Hardness Tester A+ EVO Technical Data

Supported test methodsBrinell, Vickers, Rockwell, Knoop, Plastics
Test force rangeModel 250 A+: 1 - 250 kg (9.81 - 2450 N)
Model 750 A+: 0.3 – 750 kg (2.94 – 7358 N)
Model 3000 A+: 0.3 - 3000 kg (2.94 - 29430 N)
Sample image cameraresolution 5 megapixel
Height adjustmentelectrical via Asynchron motor
Test height / Throat depth362 / 320 mm
Test anvil / Cross slidemotorized 450 x 297 mm
Traverse pathX 460 / Y 350 mm
Max. work piece weight"unlimited"
Weight basic machine695 kg
Power supply230~ 50-60Hz 1/N/PE (option: 110~1/N/PE)
Max. power consumption~ 1680 W
SoftwareQpix Control2
Interfaces1x RJ45 (Ethernet)

Accessories and Options
XLED1, XLED2, XLED5, 5x, 10x, 20x, 50x, 100x
Indenters (Vickers, Rockwell, Brinell), fix or swivelling downholder, signal lamp (A / A+) etc.
JominyJominy 8-position sample holder incl. test module (optional)