The Vickers / Knoop / Brinell / Rockwell hardness tester series Qness 10 / 60 takes micro hardness testing to a whole new level: The high-end laboratory devices of the latest generation combine the best of both worlds – hardness testing and microscopy without compromise and with maximum operating convenience. The revolutionary optical system with color camera provides reproducible and reliable results every time.
The classic "Qness 10 / 60 M" model of this Vickers / Knoop / Brinell / Rockwell hardness tester promises perfect semi-automatic operation and high precise positioning control of the Z axis. The combination of micro hardness tester and microscope makes this entry-level model a convincing solution for the laboratory.
QATM micro hardness testers seamlessly integrate with the Verder Scientific IoT platform, featuring remote real-time monitoring, live notifications, effortless backups and automatic software updates.
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QATM hardness testers accurately analyze according to all standard test methods and cover a wide spectrum.
The electronically controlled, fully automated test cycles ensure fast, precise hardness testing, as well as fast method changes and automatic detection of the focal plane. With the Ready to Test package all Vickers test methods are possible with the standard scope of delivery.
Vickers
DIN EN ISO 6507, ASTM E-384, ASTM E92
Knoop
DIN EN ISO 4545, ASTM E-384, ASTM E92
Brinell
DIN EN ISO 6506, ASTM E-10
Integrated conversions
DIN EN ISO 18265, DIN EN ISO 50150, ASTM E-140
Qness 60 M/A+/ all Vickers test methods possible with standard scope of delivery
✓ Qness 10 M/A+ with standard scope of delivery HV0.02 to HV10 possible.
* not according to standards
All QATM hardness testers with QpixControl2 and QpixT2 software seamlessly integrate into the Verder Scientific IoT platform, providing enhanced functionality and seamless connectivity.
The QATM-developed, in-house manufactured lens system sets new standards. As well as providing crystal clear image quality for hardness testing, Koehler illumination uses white LED light and motor-operated aperture shuttering to produce ideal contrast, even for high magnification images.
Experienced metallurgists agree the image quality provided by the Qness 10 / 60 M is comparable in all aspects with that of established sophisticated microscopes. The up-to-date concept and new lenses in the optic system enable the device to completely meet even the strictest physical ‘test system definition’ requirements in compliance with DIN EN ISO6507-1/2:2018.
There are decisive benefits in distributing vertical movement across 2 axes. Via the first Z-axis there is dynamic motion control, allowing the indenter to be positioned towards the test surface quickly and conveniently at up to 30mm/s. The additional second Z-axis in the QATM system offers a high-resolution positioning system for greater precision in force application and focusing.
Up to 8 different test diamonds or lenses can be mounted to the ultra-modern turret of the Vickers / Knoop / Brinell hardness tester. The compact structure is angled at 20° to guarantee excellent test room visibility. Highlight: The newly developed hardness testing modules serve as modular indenter holders enabling plug-and-play retrofitting of Brinell and Knoop test equipment at any time after delivery.
In addition to the Vickers, Knoop and Brinell optical methods, Rockwell measurements can now also be carried out with the new micro hardness testers. A special Rockwell test module has been developed for this purpose.
Innovative Collision Avoiding System (CAS) technology protects the mechanical parts in the device using predictive 3D motion calculations to visualize the effects of collisions and operation errors.
The digital caliper is compatible with the Qpix Control2 system and reads the dimensions, height and diameter of components wirelessly and at the push of a button, entering them into the software. The test head height control in the A+ hardness tester enables the test height to be reached completely automatically with no need for manual input.
QATM sample holders are designed to ensure accuracy and repeatability. In combination with the digital slide and data feedback, the machine produces perfect measurement readings
The Qpix Control2 M-Version of the intuitively-operated software is included with the Qness 10/60 M to provide sophisticated functionality tailored to the requirements of semi-automatic hardness testing devices. Clearly organized batch management and the effective use of templates from a broad span of testing projects, test result structuring and a complete range of background project information. The easily-generated templates include all the required information on test patterns, test methods, item names and user field details.
Enables serial predefinition of test programs with fixed numbers of test points. If required, also with a manual slide, digital micrometer spindle and positional return – as used for manual CHD progressions.
Unsurpassed in single-piece testing and limited series tests on items of all sizes: Simple operability and optional additions for microscopy make QATM Qness 10/60 M a unique, high-quality, all-round package.
Optimized testing parameters and shorter intervals for serial autofocus, brightness regulation and image analysis, facilitate unbeatable cycle times during everyday operation involving hardness testing devices of the new micro hardness tester product line; and it’s even faster than the previous model. A further benefit of the new machine concept is the emphasis on reduced noise emissions in operation and motion, making it particularly suitable for laboratory work.
Several labour-saving features are already included in the QATM base model:
The adjustable surface indentation recognition function reduces the required eff ort of sample preparation for testing the hardness of non-optimum surfaces. Hence, automatic indentation recognition is also possible on critical surfaces (etching, grinding...).
The illuminated QATM logo displays the current device status at a glance. The range of flash intervals indicates whether the device is operating automatically or is free to be used for new tasks for staff all around the lab. Furthermore, not only does the LED test space lighting, installed as standard, allow samples and sample holders to be set up correctly, in the M version it guarantees uniform light intensity for working area.
The secure clamping of samples thanks to a redesigned holder with a built-in clamping force limiter, simplifies sample centering and positioning. A plate with a ball-joint even clamps specimen that cannot be held flat to prevent tilting or sliding during analysis. Available with 1, 4 or 8 holding positions and adapter rings for a large range of metric and imperial sample diameters.
Components of almost all geometrical shapes can be fitted into the universal sample holder. Four clamping bolts can be set variably in various T-slots.
QATM is the right stop for advice on complex requirements and clamping devices! It would be our pleasure to advise, devise, customize and implement a solution for you. Only the right component clamping solution can guarantee reliable results.
The intuitive Qpix Control2 M-Version software is included with each Vickers / Knoop / Brinell / Rockwell hardness tester Qness 10 / 60 M to provide sophisticated functionality tailored to the requirements of semi-automatic hardness testing devices. Clearly organized batch management and the effective use of templates from a broad span of testing projects, test result structuring and a complete range of background project information. The easily generated templates include all the required information on test patterns, test methods, item names and user field details.
The machine moves automatically to the height of the sample holder.
Speedy row set-up: Drag the row of test points.
The test sequence is executed according to the applicable hardness testing standards.
Based on the selected method (e.g. HV10), the suitable hardness range is displayed for each lens, which can be measured. The most suitable lens is also highlighted.
With the Qpix Control 2 software, several QATM devices (for example a Qeye 800 and a Qness 60 A+ EVO) can be operated with the same PC system. It is easy to switch back and forth between the two devices in the software.
Qpix software platforms support barcode and QR code readers. Whether simply inserting header files (serial), managing the complete integration of reading devices for the automatic selection of templates, or calling up data from superordinate systems (optional) – barcode/QR code readers simplify work procedures for the tester, while also preventing operating errors.
The intuitive and user-friendly Qpix INSPECT software functionality provides a comprehensive toolbox for microscopic evaluations and result documentation. The multifunctional software can be customized for customer-specific measuring tasks and complemented with add-on modules.
Qconnect is the interface in QATM Qpix Control2 software, providing customers with a full portfolio of inter-device connectivity - from serial production, open XML interfaces (bi-directional) and pre-specified plug-in solutions, such as the QDAS Plug-In+, through to customer-specific connectivity solutions implemented completely by QATM. We have a professional solution for every applicational requirement.
Available functionalities & formats:
REPORT, PRINT, PDF, XML IE, CSV, TXT, WORD, EXCEL, AUTO EXPORTER, MAIL, Q-DAS, AMS IE, IOT, LIMS, OPCUA, PCI IE (ERP, BABTEC, ORACLE, SAP)
This is a leap forward for calibration result management - The QATM Calibration Manager reminds operators of the necessary tests at freely definable intervals. Test results are added to the ongoing statistical record at the push of a button.
Premium quality in comprehensive variety. Independent DAkkS (ISO/IEC 17025) calibration according to DIN EN ISO and ASTM including software for periodic norm-compliant tests.
The Qpix Control 2 software supports user login using an external NFC reader. Depending on the NFC tag/card, the customer‘s existing access cards can also be programmed in, for example.
| Test force range | Qness 10 M: 20 gf - 10 kgf (0.196 - 98.07 N) Qness 60 M: 0.25 gf - 62.5 kgf (0.00245 - 612.92 N) |
| Test method | Vickers, Knoop, Brinell, Rockwell (option) |
| Test sequence | Fully automated / electronic force application |
| Z-axis | Dynamic, automated (CAS-Technic) |
| Z-axis travelling distance | 150 mm (5.91“); Option: 260 mm (10,2“) |
| Throat depth | 170 mm (6.69“) |
| Tool positions | 8-fold motorized tool changer max. 3 hardness testing modules, max. 7 lenses |
| Camera system | 5 Mpixel - CMOS color, USB3.0 |
| Optical system | Upright microscope with Koehler lighting |
| Aperture diaphragm | motorized |
| Lenses | XLED 2x, 2.5x, 5x, 10x, 20x, 50x, 100x |
| Lens types | Standard (Achromat) and High Quality (Semi-apochromat) for hardness testing and microscopy XLED for optimised Brinell hardness testing |
| Field of view (acc. to equipment) | 0.074x0.055 mm (100x) to 2.80x2.10 mm (XLED 2) |
| Test anvil / XY cross slide | Option: manual cross slide; Reduces test height by 26 mm |
| Table size | Ø 100 mm (3.94“) (cross slide: 135 x 135 mm) |
| Traverse path at cross slide | X 25, Y 25 mm (0.98 x 0.98“); Option X 50 x Y 50 mm (1.97 x 1.97“) |
| Control elements | Emergency stop, Start button, Joystick Z-axis |
| Software | Qpix Control2 "M" |
| Max. workpiece weight | 50 kg (110 lbs) |
| Weight of basic device | 55 kg (121.3 lbs) |
| Included basic equipment | Indenter Vickers ASTM + DAkkS; Lens 5x, 50x |
| Interfaces | 1 x USB 3.0 |
| Power supply | 100 – 240 V ~1/N/PE, 45-65 Hz |
