The Vickers / Knoop / Brinell / Rockwell hardness tester series Qness 60 EVO takes micro hardness testing to a whole new level: The high-end laboratory devices of the latest generation combine the best of both worlds – hardness testing and microscopy without compromise and with maximum operating convenience. The revolutionary optical system with color camera provides reproducible and reliable results every time.
The innovative „EVO“ model of this Vickers / Knoop / Brinell / Rockwell hardness tester promises perfect automation and comes with a high-precision positioning control for all three axis systems with glass scales.
Flexible XYZ progressions for thousands of analysis points allow for exceptionally high throughput without operator intervention.
QATM micro hardness testers seamlessly integrate with the Verder Scientific IoT platform, featuring remote real-time monitoring, live notifications, effortless backups and automatic software updates.
Product Video
AR-Model - Visit the page with your smartphone or scan the QR code under "View in Room" and experience the 3D model in the real world!
QATM hardness testers accurately analyze according to all standard test methods and cover a wide spectrum.
The electronically controlled, fully automated test cycles ensure fast, precise hardness testing, as well as fast method changes and automatic detection of the focal plane. With the Ready to Test package all Vickers test methods are possible with the standard scope of delivery.
Vickers
DIN EN ISO 6507, ASTM E-384, ASTM E92
Knoop
DIN EN ISO 4545, ASTM E-384, ASTM E92
Brinell
DIN EN ISO 6506, ASTM E-10
Integrated conversions
DIN EN ISO 18265, DIN EN ISO 50150, ASTM E-140
* not according to standards
All QATM hardness testers with QpixControl2 and QpixT2 software seamlessly integrate into the Verder Scientific IoT platform, providing enhanced functionality and seamless connectivity.
The QATM-developed, in-house manufactured lens system sets new standards. As well as providing crystal clear image quality for hardness testing, Koehler illumination uses white LED light and motor-operated aperture shuttering to produce ideal contrast, even for high magnification images.
Experienced metallurgists agree the image quality provided by the Qness 60 A+ EVO is comparable in all aspects with that of established sophisticated microscopes. The up-to-date concept and new lenses in the optic system enable the device to completely meet even the strictest physical ‘test system definition’ requirements in compliance with DIN EN ISO6507-1/2:2018.
There are decisive benefits in distributing vertical movement across 2 axes. Via the first Z-axis there is dynamic motion control, allowing the indenter to be positioned towards the test surface quickly and conveniently at up to 30mm/s. The additional second Z-axis in the QATM system offers a high-resolution positioning system for greater precision in force application and focusing.
Up to 8 different test diamonds or lenses can be mounted to the ultra-modern turret of the Vickers / Knoop / Brinell hardness tester. The compact structure is angled at 20° to guarantee excellent test room visibility. Highlight: The newly developed hardness testing modules serve as modular indenter holders enabling plug-and-play retrofitting of Brinell and Knoop test equipment at any time after delivery.
In addition to the Vickers, Knoop and Brinell optical methods, Rockwell measurements can now also be carried out with the new micro hardness testers. A special Rockwell test module has been developed for this purpose.
Innovative Collision Avoiding System (CAS) technology protects the mechanical parts in the device using predictive 3D motion calculations to visualize the effects of collisions and operation errors.
The digital caliper is compatible with the Qpix Control2 system and reads the dimensions, height and diameter of components wirelessly and at the push of a button, entering them into the software. The test head height control in the A+ hardness tester enables the test height to be reached completely automatically with no need for manual input.
The illuminated QATM logo displays the current device status at a glance. The range of flash intervals indicates whether the device is operating automatically or is free to be used for new tasks for staff all around the lab. Furthermore, not only does the LED test space lighting, installed as standard, allow samples and sample holders to be set up correctly, in the A+ version it guarantees uniform light intensity for sample imaging.
It’s no coincidence that most QATM customers choose the ‘A+’ version with a built-in sample image camera. In a few seconds the image of the sample is shot with the additional camera (field of view 52 x 39 mm). The image provides excellent navigational support within the software, particularly in combination with DOUBLE-VIEW TECHNOLOGY, and aids enhanced documentation in the automatically compiled test report.
If high-quality images of larger areas are required (e.g. for weld seam measurements), the area can be scanned using the HRI function. The Qpix Control 2 software automatically combines the individual images into one large overall image.
Identical samples can be set up in the software in scale as a 3D model.
All 3 axes are equipped with the direct, optical path measuring system as standard. The axes and turret can be positioned to an accuracy of 1.5 μm, so even thin layers, or special testing or analytical coordinates, can be repeatedly and accurately approached.
The unique construction of the highly-dynamic tool changer turret allows the positioning of test pieces at various heights within the test area. Innovative CAS technology protects the unit from collisions.
The optional large slide doubles the test table surface area to 300 x 120 mm. If required, the test height can also be extended from 150 mm to 260 mm.
Optimized testing parameters and shorter intervals for serial autofocus, brightness regulation and image analysis, facilitate unbeatable cycle times during everyday operation involving hardness testing devices of the new micro hardness tester product line; and it’s even faster than the previous model. A further benefit of the new machine concept is the emphasis on reduced noise emissions in operation and motion, making it particularly suitable for laboratory work.
Several labour-saving features are already included in the QATM base model:
The adjustable surface indentation recognition function reduces the required eff ort of sample preparation for testing the hardness of non-optimum surfaces. Hence, automatic indentation recognition is also possible on critical surfaces (etching, grinding...).
QATM sample holders are designed to ensure maximum throughput. ‘A+’ device test tables include enough space for an 8-fold sample holder as standard; up to two holders can be used in parallel with the optional 300 mm slide.
The secure clamping of samples thanks to a redesigned holder with a built-in clamping force limiter, simplifies sample centering and positioning. A plate with a ball-joint even clamps specimen that cannot be held flat to prevent tilting or sliding during analysis. Available with 1, 4 or 8 holding positions and adapter rings for a large range of metric and imperial sample diameters.
Components of almost all geometrical shapes can be fitted into the universal sample holder. Four clamping bolts can be set variably in various T-slots.
QATM is the right stop for advice on complex requirements and clamping devices! It would be our pleasure to advise, devise, customize and implement a solution for you. Only the right component clamping solution can guarantee reliable results.
An entire range of relevant data, such as test patterns, test methods and user fields can be activated via pre-defined sample magazines. QATM can provide the most suitable clamping setup, matrices and cassette systems for every requirement.
QATM prisms also enable round components to be tested with our devices. Benefit: Integration of the 3D model in the software automatically determines the center of the component and the highest point of each piece.
The clearly-organized, large and robust test room facilitates universality. Additionally, clamping samples straight into conventional vices reduces the effort required to prepare the sample, and expands the range of possible future test applications. QATM vices are also available with extra templates, enabling samples to be repeatedly clamped in precisely the same position.
Intuitive, clearly organized and professional: Qpix Control2 is a pc-operated, next-generation software for Brinell / Knoop / Vickers / Rockwell hardness testers, developed based on customer feedback and input for maximum user-friendliness. The controlled test head benefits from automatic height adjustment and contactless exploration, complete integration of the sample holder, CAD compatibility with 3D imaging and a whole range of easily understood 3D control elements and views included in the software. It sets new standards in hardness testing.
The machine moves automatically to sample holder height. Image of sample is taken automatically.
AutoSnap - Speedy Row Set-up: Drag the row of test points to the desired position. The serial Auto-Snap function corrects the starting point of the test row automatically.
The test sequence is executed according to the applicable hardness testing standards.
Several progessions and samples are created and completed "unmanned" (i.e. 60 progressions on 8 different samples in one test run)
The distances between the test points are generated fully automatically to the minimum standard distance. This makes the test results even more accurate. If the distance is less than required by the standard, the affected test points are highlighted accordingly.
Time-saving test mode ‘Complete all indentations – then evaluate’ and ‘Optimum Stop’ to complete test series as soon as the lower hardness limit has been undercut.
Based on the selected method (e.g. HV10), the suitable hardness range is displayed for each lens, which can be measured. The most suitable lens is also highlighted.
With the Qpix Control 2 software, several QATM devices (for example a Qeye 800 and a Qness 60 A+ EVO) can be operated with the same PC system. It is easy to switch back and forth between the two devices in the software.
Serial provision of ‘Advanced Welding’ functions facilitates the simple, norm-compliant (e.g. EN ISO 9015 & EN ISO 22826) integration of test mapping for Brinell / Knoop / Vickers hardness testing. Pre-defined patterns can be simply adapted to each respective test piece via interactive functions. If required, Qpix INSPECT modules can also provide a simultaneous material-graphics analysis of the weld seam.
The optional software module ‘2D/3D hardness chart’ is the perfect aid for the detailed determination of hardness distribution over the total cross section, especially for heat-treated materials. This is extremely important in material exploration, and also for weld testing or in damage analysis.
1. Create area
Display in 3D
2. Define grid
Homogenous hardness distribution chart on wire cross section
3. Display in 2D
Test point pattern on a non-bedded specimen
The time-consuming creation of test points, especially with tooth flank testing, is minimized by means of pre-defined templates. The A+ version enables the entire normed procedure between HV30 and HV1 to be done by one single device.
With this module, an area on the component can be easily defined and the number of hardness test points defined, especially for sintered samples. The software automatically searches for a position in the selected area where a hardness test indentation can be placed so that it is placed at a suitable location.
The K1C value is established via norm-compliant measurement of the 4 fracture lines. The MPa√m is subsequently calculated automatically.
Qpix software platforms support barcode and QR code readers. Whether simply inserting header files (serial), managing the complete integration of reading devices for the automatic selection of templates, or calling up data from superordinate systems (optional) – barcode/QR code readers simplify work procedures for the tester, while also preventing operating errors.
Edge recognition involves automatic adaption of test row starting points to the sample edge when using the according project and templates. The module significantly increases the degree of automation and is an ideal add-on to the serially provided AutoSnap function.
IPC – ‘Indenter Parallel to Contour’ (optional)
The operator can select the route and points for the Knoop indenter along each contour, either manually, via the software setting, or fully automatically.
The compact indenter unit with a built-in rotation drive facilitates fully automated hardness testing in layers or along the edge of the workpiece.
The intuitive and user-friendly Qpix INSPECT software functionality provides a comprehensive toolbox for microscopic evaluations and result documentation. The multifunctional software can be customized for customer-specific measuring tasks and complemented with add-on modules.
Qconnect is the interface in QATM Qpix Control2 software, providing customers with a full portfolio of inter-device connectivity - from serial production, open XML interfaces (bi-directional) and pre-specified plug-in solutions, such as the QDAS Plug-In+, through to customer-specific connectivity solutions implemented completely by QATM. We have a professional solution for every applicational requirement.
Available functionalities & formats:
REPORT, PRINT, PDF, XML IE, CSV, TXT, WORD, EXCEL, AUTO EXPORTER, MAIL, Q-DAS, AMS IE, IOT, LIMS, OPCUA, PCI IE (ERP, BABTEC, ORACLE, SAP)
This is a leap forward for calibration result management - The QATM Calibration Manager reminds operators of the necessary tests at freely definable intervals. Test results are added to the ongoing statistical record at the push of a button.
Premium quality in comprehensive variety. Independent DAkkS (ISO/IEC 17025) calibration according to DIN EN ISO and ASTM including software for periodic norm-compliant tests.
The Qpix Control 2 software supports user login using an external NFC reader. Depending on the NFC tag/card, the customer‘s existing access cards can also be programmed in, for example.
The Qness 60 EVO is a portal solution that offers unique movement flexibility, opening up new possibilities in micro and low load hardness testing.
Product Advantages
| Test force range | 0.25 gf - 62.5 kgf (0.00245 - 612.92 N) |
| Test method | Vickers, Knoop, Brinell, Rockwell |
| Test sequence | Fully automated / electronic force application |
| Z-axis | Dynamic, automated (CAS-Technic) |
| Z-axis travelling distance | 150 mm (5.91“); Option: 260 mm (10.2“) |
| Throat depth | 170 mm (6.69“) |
| Tool positions | 8-fold motorized tool changer max. 3 hardness testing modules, max. 7 lenses |
| Camera system | 5 Mpixel - CMOS color, USB3.0 |
| Optical system | Upright microscope with Koehler lighting |
| Aperture diaphragm | motorized |
| Lenses | XLED 2x, 2.5x, 5x, 10x, 20x, 50x, 100x |
| Lens types | Standard (Achromat) and High Quality (Semi-apochromat) for hardness testing and microscopy XLED for optimised Brinell hardness testing |
| Field of view (acc. to equipment) | 0.074x0.055 mm (100x) to 2.80x2.10 mm (XLED 2) |
| Sample image camera | 5 Mpixel - CMOS color, USB3.0 52 x 39 mm (2.05 x 1.54“) |
| Test anvil / XY cross slide | Automatic cross slide |
| Table size | 150 x 120 mm (5.91 x 4.72“); Option 300 x 120 mm (11.8 x 4.72“) |
| Positioning accuracy | +/- 0.2 μm |
| Traverse path at cross slide | X 150, Y 150 mm (5.91 x 5.91“); Option: X 300 x Y 150 mm (11.8 x 5.91“) |
| Control elements | Emergency stop, Start button, Joystick X/Y/Z |
| Software | Qpix Control2 |
| Max. workpiece weight | 50 kg (110 lbs) |
| Weight of basic device | 60 kg (132.3 lbs) |
| Included basic equipment | Indenter Vickers ASTM + DAkkS; Lens HQ 5x, HQ 20x, HQ 50x |
| Interfaces | 1 x USB 3.0 |
| Power supply | 100 – 240 V ~1/N/PE, 45-65 Hz |
